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MDOW Manufacturing Network

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FABRICATION ENVIRONMENT

MDOW coordinates industrial module fabrication through its manufacturing network, connecting engineering requirements with workshop production, assembly and inspection. Manufacturing resources are selected to suit the equipment scope and project specification.

Fabrication · Assembly · Inspection · Delivery
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FABRICATIONSteel, piping and pressure equipment
INTEGRATIONModule and skid shop assembly
INSPECTIONExamination and testing to the project ITP
TRACEABILITYControlled drawings and quality records
Manufacturing Resources

Heavy fabrication and marine-access capacity

Representative manufacturing resources support large module fabrication, indoor assembly, heat treatment, heavy lifting and direct marine load-out. Final facility allocation and availability are confirmed for each project.

≈866,671 m²

Total Space

Overall production, assembly, storage and logistics area across the manufacturing base.

440 m W × 2,000 m L × 9 m D

Dedicated Factory Dock

Marine-access dock supporting large-module assembly and direct project load-out.

440 m W

Ro-Ro Shipping Dock

Roll-on / roll-off access for heavy modules and transport equipment.

5,000 t

Maximum Single-Piece Weight

Reference maximum single-piece handling and delivery capability.

30 m W × 90 m L × 9 m D

Inner Dock

Protected internal dock area supporting fabrication and module handling operations.

3,000 t / 5,000 t

Slideway Capacity

3,000 t on a 40 m-wide slideway and 5,000 t on a 60 m-wide slideway, rated at 32 MT/m².

9 × 9.8 × 45 m
5 × 7.3 × 21 m

Heat-Treatment Furnaces

Reference furnace width × height × length dimensions for large fabricated equipment.

1,700 MT

Indoor Lifting Capacity

Heavy indoor lifting capability for large-scale module assembly and handling.

Figures describe representative manufacturing-base resources and do not imply reserved project capacity. Applicable dock access, lifting plans, ground loading, furnace availability and load-out method are verified for each order.

Work Scope

From raw material to tested assembly

The manufacturing scope includes industrial module integration, pressure equipment, piping spools, structural steel and refurbishment. MDOW coordinates drawings, package interfaces and project requirements with the selected fabrication partner.

ModulesProcess and equipment modules with shop assembly and integration.
Pressure equipmentVessels and custom fabricated equipment within the applicable licensed scope.
Piping and steelSpool prefabrication, supports and structural fabrication.
RefurbishmentModule overhaul and maintenance work as defined by the project.
Fabrication workshop with designated production zones
Manufacturing Flow

Production arranged around controlled handoffs

Manufacturing resources are organized around fabrication and forming, controlled assembly, surface preparation, heat treatment, testing and final release. Equipment selection and inspection points are confirmed against the approved manufacturing route and project ITP.

01 / FABRICATION & FORMING

Prepare the components

Laser cutting, CNC plate rolling with a reported reference capacity up to 50 mm, and mobile edge milling support accurate preparation before fit-up.

02 / ASSEMBLY & WELDING

Fit-up under control

Qualified welding procedures and personnel are matched to the material and joint. Centralized gas supply supports stable workshop welding operations.

03 / SURFACE PREPARATION

Clean, blast & coat

Through-feed shot blasting, manual sand blasting, pipe cleaning and airless spraying are selected to meet the specified coating system.

04 / HEAT TREATMENT

Control the thermal cycle

Heating, soaking and controlled cooling cycles are planned and recorded where the material, welding procedure or applicable code requires heat treatment.

05 / TESTING & RELEASE

Inspect before handoff

Mechanical testing, applicable laboratory scope review and documented ITP release support the final controlled handoff.

Equipment capacities shown are representative partner references. Actual forming limits, heat-treatment requirements and laboratory accreditation scope are verified for each project.

Materials & Supply Chain

Material selection meets fabrication planning

Manufacturing resources cover carbon steel, austenitic stainless steel, low-temperature steel and alloy steel. Material grade, forming limits and welding requirements are reviewed for the contracted equipment.

Materials for the service

Carbon steel, stainless steel and low-temperature grades are sourced to the approved specification. Material selection is coordinated with the pressure equipment and piping scope.

Pipe fittings & flanges

Established material and component supply channels support piping spool fabrication. Purchasing priorities are coordinated with the workshop sequence and required delivery dates.

Welding & forming resources

CNC plate rolling resources include a reported maximum thickness of 50 mm. Welding processes include SMAW, GTAW and SAW, supported by centralized welding gas supply.

The thickness above is a reported reference capability of a fabrication resource. Actual limits depend on material, plate width, forming radius and equipment selection.

Inspection & Testing

Quality checks built into the shop route

Nondestructive examination and mechanical testing are arranged to meet the approved drawings, applicable code and inspection and test plan (ITP). Required test resources and personnel qualifications are reviewed before execution.

NDT / 01

RT and UT

Radiographic and ultrasonic examination of welds, where specified.

NDT / 02

MT and PT

Magnetic particle and penetrant examination for surface indications.

LAB / 03

Mechanical testing

Laboratory equipment supports specified material and weld qualification testing.

LAB / 04

Laboratory qualification

The manufacturing resource introduction identifies CNAS-recognized laboratory capability. Laboratory identity, current accreditation and applicable test scope are reviewed when accredited testing is specified.

PROCESS / 05

Inspection coordination

Fabrication, surface treatment and NDT resources support coordinated shop execution, with inspection timing aligned to production stages and project release requirements.

RECORDS / 06

Hold points & reports

Controlled records, revision tracking and quality and technical release at ITP milestones.

Mechanical testing laboratory
Laboratory and test equipment
Laboratory inspection instrument
Material and weld testing equipment
Manufacturing Qualifications

Project-specific qualification review

Manufacturing partner qualifications are reviewed against the destination market, equipment category and contractual requirements. Applicable codes, license scope and certificate validity are confirmed before manufacture.

The items below identify qualification areas reviewed where applicable. Certification belongs to the selected manufacturing entity and is confirmed for the contracted scope.

ASME UReview ASME authorization and scope when required for the pressure equipment.
Pressure vessel licenseConfirm the applicable manufacturing license and permitted equipment scope.
EN 1090 / EXC3Review execution class and certification scope for structural steel where specified.
ISO 3834Review welding quality requirements, procedures and personnel qualifications.
ISO 9001Review the manufacturing partner's quality management system and certificate scope.
ISO 14001 / 45001Review environmental and occupational health and safety management requirements.
Execution Management

Documented control from drawing to release

Project supervision

A dedicated supervisor coordinates technical, quality, safety, materials and schedule activities for each order.

Production zoning

Cutting, fit-up and welding are organized by function. Separate production areas are used where project requirements call for isolation.

ITP milestones

Inspection points are defined in the project ITP. Quality and technical functions provide dual sign-off before the next controlled release.

Document control

Controlled drawings carry unique numbers and revisions. Engineering approval governs changes.

Progress reviews

Daily coordination, weekly reviews and milestone checks monitor work in progress. Controlled schedule and quality records support review, audit and follow-up actions.

Nonconforming work control

Production quality controls are intended to prevent nonconforming work from progressing to the next stage. Technical and quality reviews support corrective action before controlled release.

Resident inspection support

Dedicated inspection offices can support customer representatives during shop supervision, drawing review and quality report coordination.

Controlled file disposal

After project completion, non-archive production drawings and technical files are collected by document control for controlled disposal.

Project confidentiality

Production area isolation for sensitive work, controlled document access and project NDA requirements support protection of technical information.

MDOW Manufacturing Network

Manufacturing aligned with the project specification

MDOW defines package interfaces with the fabrication subcontractor and coordinates the required inspection, test and documentation plan for the equipment scope.

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